Fire protection system for electric vehicles

The technology comprises a fire protection system and procedure for rapid and safe fire extinguishing in the battery interior of electric vehicles by using the battery frame architecture.

Challenge

Lithium-ion batteries (LIB) are widely spread as the core energy-storage system in modern electric vehicles. In the event of a thermal malfunction of individual cells, rapid heat release, the generation of hot and potentially flammable gases, and propagation of a thermal event within the battery pack may occur. Vehicle manufacturers and battery integrators therefore have a strong need for solutions that support firefighting and thermal management directly within the battery enclosure, enable the targeted introduction of extinguishing agent, and at the same time ensure the controlled routing of generated gases.

Our Solution

The technology described here addresses this challenge through a duct system structurally integrated into the battery frame. An inlet duct system arranged on the underside of the battery frame and provided with strategically positioned openings distributes water or a suitable liquid extinguishing medium into the cavity of the battery enclosure. In addition, a duct system on the upper side of the battery frame is provided for the defined discharge of heated gases and extinguishing medium. The geometry, positioning, and design of the ducts are combined with fluid-mechanical principles in order to achieve rapid, uniform, and controlled flooding of the battery interior. In the event of an incident, water is fed into the integrated duct system via the lower section of the battery frame. The openings or bores provided there introduce the medium into the cavity structure of the battery enclosure. Flooding from the bottom upward exposes the battery interior to the extinguishing medium within a short period of time. The combination of lower-side supply and upper-side venting makes use of the natural tendency of hot gases to rise and creates a directed flow path through the battery enclosure. This can prevent hot gases from accumulating uncontrollably in cavities or extinguishing water from remaining in the system without a defined drainage path.

Conceptual representation of the fire protection system for electric vehicles according to a possible, but not exclusive, embodiment (image generated with Perplexity AI).

Advantages

Applications

Development Status

The technology has been varified via computer simulations. Experiments undergoing. Prototype in development.

Patent Status

German patent application.

European patent application.

Contact

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Physik, Technik & Software